We manufacture tailor-made Cylindrical Brush, fully customized by the client: the total length, external diameter of the body and the shaft, material of the base and the filaments, as well as their arrangement and measurements of the strands.
The Industrial Cylindrical Brush can be designed in multiple distributions and arrangements of the filament tufts, since it can be cylindrical or helical, with relief to the left, right or perpendicular to it, depending on the customization requirements.
If you have questions about the material or the distribution of the Cylindrical Brush, do not hesitate to contact us.
Types
There are two big blocks of the Cylindrical Brush:
• PERSONALIZED. It is the industrial cylindrical brush made to measure starting from a pipe to the desired length, in the pieces that you want.
• MODULARS. We have two families of modular cylindrical brush. The standard 100mm toothed modules and the 250mm economy modules. They have caps at the ends to make the traction and the easy replacement.
These versions of toothed module brushes are very advantageous when you have many brushes or when you need to replace only part of the brushes.
At Sacema we do not only have brushes with a custom piece, we also have a variety of Industrial Cylindrical Brush known as the Modular System. It consists of creating a brush with modules or small rings brushes with 100mm of length. That achieve to provide a brush with the desire length, something that its possible by their edges that can be combined. You can restructure this modular cylindrical brush to accommodate it on different production to increase your cleaning efficiency.
Characteristics
The Cylinder Brush is a dynamic brush, which rotates externally pulled by a motor or dragged by a transmission.
The twist, the flexibility of the filaments and the distribution of the tufts of the cylinder brush contribute to its exceptional performance.
Also note that it is present in all kinds of industries:
mining, food, fruit, lumber, glass and many others, fulfilling functions such as band cleaning, use in glass washers, polishing, deburring, dust cleaning, delicate movement of parts, glue appliques and many other applications.
The cylinder brush is integrated to other solutions:
Belt cleaner, integrating all components
Mini roller conveyor, putting many of the mini cylinder brush in a C-guide to have a path of rollers for delicate objects.
Fruit and Vegetable Brushes.
Central brushes for sweeping and scrubbing machines.
Comfort brush for cows, that is, the cow scratcher.
The Cylinder Brush can be made from plastic filaments, metal wires, or natural fibres like most industrial brushes.
What is the difference between a normal cylindrical brush and plus-zack and low-zack toothed modules?
There is not much difference in using a solid or a pipe as the basis for manufacturing the cylindrical brushes as it is more of a manufacturing resource. For small body sizes, from 40 to 90 mm, solid brushes are usually used as there are no pipes available, whereas from 90 mm onwards, pipes are usually used.
Pipes are more economical as they are hollow and allow greater lengths to be reached. To make the reduction to the shaft, a brush on a pipe screws some bushes on both ends, while brushes on a solid have to drill an inner hole, which crosses the entire brush, to the diameter of the shaft, which makes it impossible for large lengths.
Can I use any base to make the cylindrical brushes?
In theory yes, any size of pipe or solid bar can be used as a base for making brushes, but in practice there are some limitations because of the stockings.
We must have enough material to be able to drill and tufts. At least 10 mm, so you have to take into account that the body diameter will be at least the shaft diameter + 20 mm.
Other limitations come in the extreme measures, underneath it is very complicated to make brushes with less than 40 mm body diameter. At the top, in the maximum measurements it depends on the internal size for the grip.
How is a cylindrical brush attached to the shaft?
It is important to fix the brush to its shaft, so that it pulls when working and does not turn madly. The most common methods are by means of an elastic pin, which completely crosses the shaft and the body of the brush, or by means of a threaded pin, which presses against the shaft.
Both the normal cylindrical brushes and the economy toothed brushes come unprepared, unless requested by the customer, so that the person who installs it does so in the best way they want. The PLUS-ZACK module brushes have built-in clamping studs.
What is the difference between using a solid or a pipe for industrial cylindrical brushes?
There is not much difference in using a solid or a pipe as the basis for manufacturing the cylindrical brushes as it is more of a manufacturing resource. For small body sizes, from 40 to 90 mm, solid brushes are usually used as there are no pipes available, whereas from 90 mm onwards, pipes are usually used.
Pipes are more economical as they are hollow and allow greater lengths to be reached. To make the reduction to the shaft, a brush on a pipe screws some bushes on both ends, while brushes on a solid have to drill an inner hole, which crosses the entire brush, to the diameter of the shaft, which makes it impossible for large lengths.
Utilizamos cookies propias y de terceros para analizar nuestros servicios y mostrarte publicidad relacionada con tus preferencias en base a un perfil elaborado a partir de tus hábitos de navegación (por ejemplo páginas visitadas). Puedes obtener más información AQUÍ
